I won a T-Kit 1380 80m 3 watt CW transceiver kit at the WCRA Hamfest back in 2014, and it’s been sitting on my bench unopened since then. I didn’t have my license at the time, but I got my General license about a week later. I decided that this summer was a good time to start building it. Here’s a link to one you can pick up if you’re interested : http://www.rkrdesignsllc.com/-13/
I have quite a lot of kit-building experience, but most of it is digital electronics, so this is probably the most complex kit I’ve ever built, both in number of components and circuit complexity.
If you’re not familiar with amateur radio, this kit will let you transmit and receive on the 80m band (between 3.5 and 3.75 MHz) using CW (morse code).
The schematics in the manual are a bit low-res, but the instructions for assembly are very good. My biggest complaint with the manual so far is that errata are supplied as a stack of papers inside the manual. Some of them referenced parts this kit doesn’t use, so it was a bit of a chore to go through and update the instructions and update the steps by hand.
The assembly process is documented in phases, with testing procedures at the end of each phase.
Phase 1 is construction of the DC input circuitry as well as the keying circuit. The keying circuit is connected to the code key, and disables the receive circuitry while transmitting. Here’s the diagram for phase 1.
Here’s the board as assembled:
This is a pretty densely packed board, and the silkscreen suffers for it. The manual gives pretty decent drawings of the section of the board each phase is concerned with, and this helps quite a lot. You can usually locate a component by finding a nearby component you’ve already installed, or one whose silkscreen isn’t broken up by a pad.
Once this phase was assembled, there was a short test procedure to verify that it is operating correctly. Essentially, I had to apply 12v to the 12v input, and then verify that R13 (the resistor in the center of the board, just between the two beige ceramic capacitors) read 0v while the key wires were disconnected (the white and black wires just under ‘J1’), and 12v while they were touched together.
I misread the directions and it took me a while to figure out what I was doing wrong (I was measuring voltage drop across the resistor, not between the resistor terminal and ground), but in the end, everything checked out.
As you can see, there’s quite a lot of work still to do, so come back next time, when I move on to assembly and testing of the VFO section!